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Battery Pack Design and Engineering

Selection and Configuration

As a professional commercial and industrial energy storage supplier, we collaborate with leading battery brands such as CATL, EVE, and REPT to deliver high-quality lithium battery modules and BESS solutions. These trusted manufacturers are recognized for their excellent performance, long lifespan, and advanced safety features, ensuring your energy storage system operates efficiently, reliably, and with superior power output for business and industrial applications.

Thermal Management Systems

Effective thermal management is essential for any battery energy storage system (BESS). During operation, batteries can generate significant heat, so our systems integrate advanced liquid cooling or air cooling solutions to prevent overheating and ensure stable performance. Our industrial energy storage cooling technology helps optimize efficiency, protect the battery cells, and extend the lifespan of commercial and industrial BESS systems. Whether you require a liquid cooling battery system for high-density applications or a cost-effective air-cooled BESS cabinet, we deliver reliable solutions tailored to your project needs. 

Mechanical Design

Our mechanical design focuses on durability and safety for commercial and industrial energy storage systems. To protect the battery modules from dust, water, and accidental damage, we build robust battery cabinet enclosures that meet strict standards such as IP67 waterproof and dustproof protection. Each BESS enclosure is engineered for outdoor battery storage, ensuring reliable operation in harsh environments and long-term safety for your battery energy storage system (BESS). 

Battery Pack Design and Engineering

Rack-Level Integration

Module Design

Our modular battery system design allows for flexible scalability in commercial and industrial energy storage applications. Each BESS module can be easily added or removed to meet your required battery capacity, providing a customized and scalable energy storage solution. Every module is equipped with advanced safety features, including fuses to prevent overloading, circuit breakers to stop abnormal currents, and battery management systems (BMS) that balance voltage across cells. This ensures your lithium battery energy storage system operates safely, efficiently, and reliably under all conditions. 

Battery Management System

The battery management system is the intelligent core of every commercial and industrial energy storage solution. Acting as the “brain” of the battery energy storage system (BESS), it continuously monitors critical parameters such as State of Charge (SOC) and State of Health (SOH) to optimize performance and safety. We partner with leading BMS technology providers, including Nuvation Energy and Vencon, to deliver smart BMS monitoring and control for enhanced battery efficiency, longer lifespan, and seamless energy management system (EMS) integration in your projects. 

Structural Engineering

Our structural engineering design ensures that each battery rack system used in commercial and industrial energy storage applications is space-efficient, durable, and easy to maintain. Built with high-strength materials, our BESS rack structures are engineered to withstand heavy-duty operation and environmental stress. Designed with a modular battery rack system, they allow for future scalability, making it simple to expand your battery energy storage capacity as your project grows. 

ESS Solutions

ESS Design

We can design the entire ESS system to meet your specific needs. This includes:

Modular & Scalable Design

Our ESS design utilizes a modular battery system, allowing flexible scaling of commercial and industrial energy storage capacity. Businesses can start with a base configuration and expand easily as energy demands grow, ensuring cost-effective deployment and future-proofing your BESS solution.

Optimized Performance & Safety

We integrate smart BMS monitoring, thermal management, and advanced safety features into every system. This ensures optimal battery performance, extends lifespan, and maintains safe operation under all conditions, making our industrial energy storage systems highly reliable for continuous business operations.

Space-Efficient & Customizable Layouts

Our structural and mechanical design delivers compact, space-saving battery rack solutions that are tailored to your facility. Each ESS layout is customizable, facilitating efficient maintenance, installation, and scalability, while ensuring high reliability and long-term durability in demanding environments.

Power Conversion Systems (PCS)

To efficiently convert energy between batteries and the grid or other devices, we use high-performance power conversion systems (PCS) from trusted brands such as SMA, Kelong, and Sinexcel. Our BESS PCS solutions ensure your commercial and industrial energy storage system operates at maximum efficiency, meets grid-tied compatibility standards, and integrates seamlessly with your energy management system (EMS). With optimized lithium battery inverter technology, our PCS design delivers reliable, safe, and scalable performance for all energy storage projects.

Energy Management Systems (EMS)

We provide customized energy management systems (EMS) designed specifically for commercial and industrial energy storage applications. Our BESS EMS solutions allow you to monitor, control, and optimize energy use in real-time, ensuring your smart energy storage system operates efficiently, safely, and reliably. With seamless integration into lithium battery energy storage systems, our EMS helps businesses maximize energy efficiency, reduce costs, and meet project-specific requirements for industrial and commercial ESS projects.

ESS Solutions

System-Level Testing and Validation

Electrical Testing

We perform comprehensive electrical testing for BESS to ensure that every commercial and industrial energy storage system meets critical industry standards, including IEC 62477, UL 9540, and CE certifications. Our rigorous battery system compliance testing guarantees that your industrial and commercial energy storage solutions are safe, reliable, and fully certified for deployment in any environment.

Thermal and Environmental Testing

Before delivery, we perform comprehensive thermal and environmental testing for BESS to ensure every commercial and industrial energy storage system performs reliably under extreme temperatures and challenging environmental conditions. Our battery reliability testing and industrial ESS quality assurance processes guarantee that your energy storage system operates safely, efficiently, and consistently, regardless of location or application.

Safety Testing

We perform comprehensive BESS safety testing to ensure your commercial and industrial energy storage system meets the highest safety standards. Our tests cover fire resistance, pressure management, and emergency shutdown systems, ensuring your battery energy storage system (BESS) operates safely under all conditions. With rigorous industrial battery safety compliance measures, we help businesses protect assets, minimize risks, and maintain reliable operation in demanding environments.

Engineering Collaboration and Support

Collaborative Design Review

Collaborative Design Review

If you have a system design or idea, we can review it, identify issues, and suggest improvements using advanced tools to simulate performance, ensuring confidence in the final product.

End-to-End Support

End-to-End Support

Our team will guide you through every step, from initial design to final assembly, ensuring that all components work together perfectly.

Scalability and Future Adaptability

Scalability and Future Adaptability

We design our systems to be flexible and scalable. If you want to expand or upgrade in the future, our modular approach makes it easy without requiring major changes.

We would love to discuss your project in more detail and understand your requirements better.  If you could share information about your desired system capacity, operating environment, or other specific goals, we can provide you with a customized proposal and roadmap.

Would you like to set up a meeting with our engineering team to explore this further?

Bring the project to life and ensure its success!

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Pre-Sales Services

After-Sales Services

Customized Solutions

Customized Solutions

We offer flexible customized solutions to ensure our products respond to market demands, reduce procurement costs, provide technical support to assist customers in successful product sales.

Complete Support

Complete Support

Our team of technical experts provides in-depth product consultations and technical assistance, helping customers understand product features and select the most suitable energy storage solutions.

Special requirements

Special requirements

Provide customized optimization solutions for specific application scenarios and specific needs, such as industrial energy storage, commercial energy storage, and home energy storage.

Standardized Services

Standardized Services

We offering long-term technical support and training to ensure customers achieve their energy storage objectives, with personalized customization to meet unique project requirements.

Value-added Services

Value-added Services

We offer product training, inspections, technical transformation, software upgrades, technical expert support, extended warranty services, online remote support, and a smart management platform.

Professional Service

Professional Service

We offer system operation training and technical help customers fully understand product functionalities, enhance operational efficiency, and maximize the benefits of the energy storage system.

Customer Service

Customer Service

Based on customer feedback and market changes, we provide system optimization and upgrade services to ensure that the energy storage system remains in optimal condition, business needs.

We Will Serve You The Best Products With The Favorite Prices

SolarEast business scope covers the global market. It has formed strategic partnerships with many famous brands worldwide, and has exported to more than 100 countries, including the United States, Canada, the United Kingdom, Germany, Australia, the Philippines, Lebanon, etc. SolarEast energy storage has passed the global mainstream certification, in line with the North American UL9540, UL1973, European CB/CE, and Italian CEI-021 standards.

With SolarEast, you can benefit from:

One-Stop Service

Full support from needs assessment and system design to installation and maintenance

Efficient Storage Solutions

Lower energy costs and enhance energy utilization

Smart Management

Enable peak shaving, load shifting, and backup power functionalities

Renewable Integration

Seamlessly integrate solar, wind, and other renewable energy sources for a sustainable future

FREE Request a Quote! Fill out the form to connect with us and start your energy storage journey today!

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